Machinery safety systems are designed to protect people and equipment by actively monitoring and controlling hazardous situations. Classified as active safety functions, these systems use automated devices - such as sensors, logic solvers, and valves - to detect potential risks and take immediate action to bring machinery and processes to a safe state, reducing the likelihood of injury.

When designing and implementing machinery safety systems, it is essential to account for predictable responses to potential failures caused by factors such as hardware malfunctions, human error, or environmental stress. By considering these scenarios, safety systems can maintain a high level of reliability and ensure their protective functions are consistently performed.

At Scattergood & Johnson Ltd, we offer a comprehensive range of machinery safety products to support these critical functions. Our portfolio includes safety relays, safety switches, safety presence detection devices, safety contactors, safety cables and accessories, safety networks, and safety controllers - all engineered to meet the highest standards of performance and compliance.

• Vast range of products available from stock
• Free technical support
• Local branches wide technical expertise
• On-the-road sales engineers
• Only quality industrial products

Highly compact safety coupling relays, available in sizes 6mm to 22.5mm. Simple and rapid diagnosis thanks to force-guided contacts.

Features and benefits:

• Ultra slim design - Saves up to 70% of cabinet space without affecting performance
• Up to SIL 3 in accordance with IEC 61508
• Visual LED diagnostics on the relay for SIL3 qualified inspection at the module
• Forcibly guided contacts according to EN 50205
• TÜV-certified

Bihl+Wiedemann’s globally standardised fieldbus system for the first level of automation, able to transmit larger volumes of data than previous ASi versions.

Features and Benefits:

• Dramatically less wiring, a free choice of topology (ring, star, line)
• Compatible with previous ASi devices - ASi 5 slaves can be used with previous ASi devices in existing and new networks
• Predictive maintenance made easier with advanced diagnostics
• Transmit data and power in a single two-conductor profile cable
• Great data bandwidth process data sizes from 16 bits up to 32 bytes per slave whilst maintaining short cycle times (384 digital inputs and outputs in just 1.27 ms!).

At Scattergood & Johnson Ltd, our ambition is never to be outdone on technical support, never to be under cut on service and always to deliver results.

For guidance and expert advice from our engineers contact [email protected]

With the new age of Industry 4.0 on the rise, there are more and more breakthroughs within developments for the future of smart factories.

This new phase in the Industrial revolution is set to completely transform industrial processes, ensuring everything from machines to devices, computers and more are seamlessly interconnected wirelessly.

At Scattergood & Johnson Ltd, we understand the importance of connecting the digital and physical world together by introducing intelligent networking of machines and processes to help you increase productivity, efficiency, safety and cost optimisation within your company.

• Vast range of products available from stock
• Free technical support
• Local branches wide technical expertise
• On-the-road sales engineers
• Only quality industrial products

The X Platform is a combination of hardware, software and a cloud based IoT program, working seamlessly to bridge the gap between the complex aspirations of machine builders and the practical necessities of factory operations.

Features and benefits:

• A wide range of HMI's for a variety of applications combining aesthetics and functionality
• Jmobile software suite offering an unmatched level of user experience for communication across multi-vendor, multi-protocol and multi-device environments
• Corvina cloud based Open Industrial IoT Platform capable of analysing data all in one place, with a fully customisable UI and dashboard to adapt to any industrial business model

CODESYS is a globally established software suite built for the automation industry, used by device manufacturers to develop edge, fog or cloud controllers.

As an official CODESYS distributor and system partner, at Scattergood & Johnson Ltd we can provide expert training and support, sell licences and are the first point of contact for manufacturers wanting to implement CODESYS into their systems.

We offer a wide range of devices with CODESYS support such as, EXOR eXware, JSmart and eX700, WAGO PFC, Phoenix AXCF2152 and Industrial PC's with CODESYS windows runtime.

WAGO PFC200

Utilises e!COCKPIT (CODESYS V3 and Linux®) for efficient industrial and process automation control.

Features and benefits:

• Combines PLC and IT functions
• Supports high-level languages
• High cybersecurity standards (SSL, SSH, OpenVPN and firewall)

A flexible and versatile Collaborative robot designed to quickly adapt to new environments and work alongside both humans and machines safely and efficiently.

Features and benefits:

• Works on repetitive tasks (Assembly, packaging, inspection, palletising and more) to free engineers for more creative tasks
• Programmable for many automated tasks by the use of intuitive flow-based software
• Easy plug and play setup
• Customisable safety features
• Boosts productivity, quality and flexibility
• Built in vision system – camera pinpoints objects within the wide field of view

Bihl+Wiedemann’s globally standardised fieldbus system for the first level of automation, able to transmit larger volumes of data than previous ASi versions.

Features and Benefits:

• Dramatically less wiring, a free choice of topology (ring, star, line)
• Compatible with previous ASi devices - ASi 5 slaves can be used with previous ASi devices in existing and new networks
• Predictive maintenance made easier with advanced diagnostics
• Transmit data and power in a single two-conductor profile cable
• Great data bandwidth process data sizes from 16 bits up to 32 bytes per slave whilst maintaining short cycle times (384 digital inputs and outputs in just 1.27 ms!).

At Scattergood & Johnson Ltd, our ambition is never to be outdone on technical support, never to be under cut on service and always to deliver results.

For guidance and expert advice from our engineers contact [email protected]

Process & instrumentation products are essential for monitoring, controlling, and optimising industrial processes, ensuring efficiency, safety, and precision across a wide range of applications. These systems use devices such as flow controls, level controls, process valves, gauges and displays, pressure controllers, signal converters, temperature controllers, and process connectors and accessories to provide accurate data and control in real time.

Industries including food and beverage, pharmaceuticals, chemical processing, and general manufacturing rely on process and instrumentation equipment to maintain consistent product quality, comply with safety standards, and improve operational efficiency. By accounting for factors such as environmental conditions, human error, and system failures, these products are designed to deliver reliable performance and predictable results.

At Scattergood & Johnson Ltd, we offer a comprehensive range of high-quality process and instrumentation products from trusted manufacturers. Our portfolio combines leading brands with expert knowledge to provide solutions that support safe, efficient, and fully compliant industrial operations.

• Vast range of products available from stock
• Free technical support
• Local branches wide technical expertise
• On-the-road sales engineers
• Only quality industrial products

Engineered to provide fast, accurate, and reliable measurement of pressure differences between two points within a system.

Designed for low-pressure monitoring of air and compatible gases, delivering dependable performance for critical applications such as filter condition monitoring, room pressurisation, airflow verification, and fluid or gas control systems.

Features and Benefits:

• High-accuracy differential pressure measurement wire measuring system
• Available in analogue and digital display formats
• Wide range of pressure scales and measurement ranges
• Simplifies installation and operation across a wide range of applications
• Enhances process control and operational safety
• Suitable for both commercial and industrial environments

A compact multifunction pressure monitoring device that combines a dual pressure switch, pressure transducer, and digital gauge into a single unit. Featuring configurable switching outputs, optional analog and IO-Link communication , and a rotatable LED display, the BPS3000 provides precise pressure control, flexible integration, and reliable performance for modern industrial automation applications.

Features and Benefits:

• Measuring range: Gauge: 0 - 9000 psig
• Absolute: 0 - 150 psi
• One or two switch points
• Analog output 4 - 20 mA or 0 - 10 V
• Enclosure Rating: Type 4X (IP65) /Type 6 (IP67)
• Superior EMI protection Simple navigation menu
• Suitable for rapid cycling applications
• Display & electronic connection: rotatable by 320 ° IO-Link communication interface 0.50% accuracy

At Scattergood & Johnson Ltd, our ambition is never to be outdone on technical support, never to be under cut on service and always to deliver results.

For guidance and expert advice from our engineers contact [email protected]

Exor is a leading Italian manufacturer of automation and control systems. They have global branch presence in over 40 countries, with over 40 years of experience in producing high quality and innovative products.

Today, they have a workforce of around 150, spanning across Italy, Germany, USA and India. Their employees are on hand to provide the best solutions to their customer’s challenges.

Exor aim to have their products remain reliable over time and evolve with the needs of the market, as well as having their products as versatile and customisable as possible.

Monitoring machines in an industrial environment poses many challenges for engineers and machine operators alike. Whether it is how to connect devices in the field to the core industrial network, or where to physically locate devices on the machine itself.

In spite of these challenges, machines must be kept under constant observation to ensure maximum efficiency, safety and cost effectiveness guaranteeing that any issues are resolved swiftly, consequently avoiding any costly repairs and downtime.

While the industrial sector is always evolving, a unique edge device has innovated and streamlined the industrial control process, greatly reducing cost of operation and improving ease of implementation – introducing the JSmart from EXOR.

The JSmart700 Series is designed for reliable field installation in critical environments. It features a high-resolution display with a durable glass, multitouch PCAP touchscreen, and bonded touchscreen/display for optimal optical performance. Power-over-Ethernet (PoE) ensures simple connectivity via standard CAT5 wiring. With full IP protection and dedicated connectors, it offers flexible installation options—from mounting arms to M22 holes. Integrated environmental and motion sensors make it a true IIoT edge device for Industry 4.0 applications. Optimized for use as either an embedded browser or a JMobile HMI, the JSmart700 Series delivers robust performance and versatility.

Key highlights of the EXOR JSmart include:

• Screen sizes from 5” (800 x 480 px) up to 21” (1920 x 1080 px) display
• Full HD resolution on 21” models (1920 x 1080 pixels) with 16M colours, dimmable backlight
• PCAP Touchscreen multi-touch with swiping and zooming
• Up to ARM Cortex-A9 quad core CPU
• Full IP67 protection; ideal for mounting arm installation right at the machine
• Mounts on 22 mm hole
• Includes environment and motion sensors
• Attachment options available – Tube mounts, wall brackets, table stands, gooseneck arms and more
• Industry leading 5 year warranty

As specialists in the field of infrared non-contact temperature measurement devices, Optris offer a broad range of innovative thermal imaging devices and thermometers for monitoring and control of temperature in a wide range of industrial processes.

Among their extensive product portfolio are a range of fixed-point industrial thermometers for targeted temperature measurement and infrared cameras for use in applications where more than one potential monitoring point exists. All Optris products come equipped with an innovative software suite, making them ideal for installation in a range of industrial processes, plants and R&D applications.

To further ease of use, all Optris IR thermometers and IR cameras can now be controlled using their unique android mobile app. IRmobile enables the user to analyse and monitor the infrared temperature measurement directly from a supported smartphone or tablet.

Optris’ non-contact infrared thermometers are best suited for precise single point temperature monitoring and control within industrial manufacturing processes, often found in environments where maintaining an exact temperature is critical.

This is relevant in plastics and metal industries as well as the manufacture of cardboard packaging, to ensure quality control.

If your application requires a small sensing head, look no further than the compact series. Ideal for use within tight spaces due to their small robust design, the compact series is the best least-cost option for your industrial process applications.

The compact series’ design allows them to withstand temperatures of up to 250°C without the need for additional cooling.

Optris’ infrared cameras are designed to take continuous thermal imaging of a target area – whether moving or static – to locate localised hotspots, ideal for weakness detection within industrial processes.

The IR cameras offer an excellent price-to-performance ratio, with devices now smaller than ever and produced with a robust design for use within harsh environments, as well as consuming much less energy.

Simple to set up and use, the IR cameras are connected to a PC via USB and can be operated instantaneously, sending temperature data to the license-free analysis software (Optris PIX connect) turning the cameras into a high-feature measuring system.

Optris’ Xi range is a fusion between a rugged compact pyrometer and a modern IR camera, able to withstand temperatures of up to 900°C.

They are equipped with a motorised focus for simplified control and they work in tandem with the free PIX Connect software to enable remote focusing from a distance.

In almost all industrial environments there are hundreds — possibly even thousands — of moving parts and machines working alongside each other, making it a challenge for engineers, operators and production managers to manage and maintain the many different processes that are functioning simultaneously.

Within the factory, everything must be fully optimised to its highest potential, ensuring that efficiency, safety and cost effectiveness measures are met.

So, what if you could control that, all in one place? What if you could connect a machine seamlessly through a smart edge device, assess problems, collect data and change a machine’s behaviour remotely whilst at the same time providing local operator control, PLC functionality and enterprise security?

The eX700 series boasts EXOR’s powerful software, JMobile, which covers all aspects of connectivity, device management, process management and data visualization. Optional expansion modules allow further integration with wider connectivity within the factory automation landscape.

The eX700 provides a true all-in-one solution to the implementation of IIoT.

Key highlights of the EXOR ex700 include:

• Created Within the X Platform
• Full HD resolution on 21” models (1920 x 1080 pixels) with 16M colours, dimmable backlight
• PCAP Touchscreen multi-touch with swiping and zooming
• Industry 4.0 Product Concept
• Multitouch and Gesturing
• Resistant to Scratches, UV and Chemicals
• Network Separation possible via Up to 3 Ethernet Networks with different IP addresses
• IECEx, ATEX, DNV-GL, cULus, cULus Haz. Loc., RCM
• HW and FW Optimised for Extremely Fast Operation
• Plug in Modules for System Expansion

Working in the industrial sector, engineers and machine operators need to be able to monitor their production process easily access and analyse the data quickly. Without this data, the means to manage challenges within factory are much harder to assess, in turn causing a loss of resources and revenue.

These situations require IIoT solutions, providing a quick and easy way to gather data (be that from new or legacy machines) for advanced analysis either locally or remotely.

Connecting your devices seamlessly regardless of location

With Corvina’s remote access VPN solutions you can effortlessly and securely connect to your devices and machines, no matter where they are located. It puts you in complete control of your IIoT business by providing a high-speed remote connection to your HMI or Gateway and to any components of your machinery.

The multi-server architecture provides your machine with automatic connectivity to the nearest server, allowing optimal performance for remote edge management and service.

The Web Based interface allows configuration of your devices and endpoints, with a variety of customisation roles such as assigning user roles for specific access to different functions and components of machinery and devices.

With single click connectivity from EXOR products to Corvina Cloud and with a setup time of only 15 minutes, you can be gathering and analysing data within an hour.

Notable features of Corvina Cloud include:

• Built from the ground up by industry, for industry
• Bridges the gap between IT and OT architecture
• Provides tools such as asset performance management, predictive maintenance and OT remote monitoring
• Data modelling in an OPC UA environment
• Fine grain access to resources based on user and roles
• Securely exchange data with any authorised external system
• Improve how data is visualised with easily developed widgets

Having a fully networked and Cloud Connected industrial environment will usually come at a significant expense. Whether that be maintenance costs, new technology purchases or programming and implementation, being budget conscious without sacrificing functionality or the overall quality of end result can be challenging.

Thankfully gone are the days where buying on a budget means receiving a low-quality product with limited features and cheap designs, all thanks to EXOR’s low-cost HMI.

Like EXOR’s wide range of Human Machine Interfaces, the eSMART runs JMobile, a powerful software suite which allows connection from the edge to the cloud through a host of in-built protocols.

Just some of the EXOR eSmart features include:

• Resistive touch screen
• Fully plastic design with an IP66 rating from the front
• OPC UA Server and Client
• Corvina Cloud Ready
• JMobile Programmable
• Chromium Web Browser
• OS Linux RT
• HW and FW Optimised for Extremely Fast Operation
• Support for HTML5 and JS
• Extended voltage range 10 - 32 V DC

As the world moves forward with ever more technological developments for industry, new ways of communicating between Edge and Cloud devices must be implemented to boost productivity and efficiency whilst ensuring operational data is captured for analysis.

Balancing these needs whilst implementing strategic change can be a challenge for design engineers, operators and production managers alike.

For those embarking on their first steps into Industry 4.0, or for those seeking to expand their IIoT landscape, comes a powerful device that can act as the central element between automation devices, industrial networks, cloud, fog and enterprise applications.

The eXware is built to perform in the most demanding industrial environments thanks to its rugged and compact fully metal enclosed design. The eXware series is the future proof choice for any application, allowing a wide range of expansion into the more intricate areas of Industry 4.0.

Just some of the features of the EXOR eXware include:

• Plug and Forget integration into existing infrastructure
• JM4web HTML5 interface for web HMI
• CODESYS V3: supports network stacks and local I/O expandability
• Direct OPC UA communications
• Plug-in module for system expansion
• Wide operating temperature range
• Trusted and secure Linux-based operating system
• Mobile Data Communication via PLCM10 4G/3G/2G modem
• IIoT data distribution via MQTT
• Compatible with all major PLC comms languages including EtherNET IP [Rockwell], Profinet [Seimens], EtherCAT [Omron/Beckhoff] and Powerlink [B+R].

In certain industries – such as food and beverage or pharmaceuticals – devices within the environment must adhere to demanding standards for regulatory compliance and hygiene due to the risks associated with product contamination and HSE breaches.

The necessary standards of compliance have often negatively impacted the options available to design engineers for creating automation networks that wider industry have been able to adopt.

The additional need to be robust enough to withstand high pressure chemical wash-down has often meant hiding automation equipment away from production lines, within expensive cabinets or behind screens, making them inaccessible to operators.

No longer will you need to contain your HMI devices within a costly cabinet or limit your ambitions for Industry 4.0 – the EXOR FB Series puts IIoT control for specialist industries into a new age.

Just some of the features included are:

• Screen sizes 7", 10" and 15"
• Real World IP69 Rating
• High pressure 80°C water resistant
• Acid chemical resistant
• Glass strength with polyester coating
• Food compliant gasket
• Extensive guarantee despite no protective casing
• Ease of cleaning – no surfaces for debris or grease to hide
• Front panel and gasket compliance: DIN EN1672-2, EHEDG / FDA 21 CFR 177.2006

5G is the new and improved fifth generation of wireless networking technology.

It promises to achieve reduced latency with near real time speeds – allowing larger transfers of data to be achieved quickly – have far more devices connected all at the same time and become a more stable and reliable solution to cellular and industrial networking alike.

With the gradual release of 5G networking around the world, there are many questions on what the benefits of 5G entail. For starters, 5G is able to provide speeds of around 10-30 Gbps, equating to approximately 10 to 20 times faster than what 4G offers. This exponential increase in speeds – although already fast enough to support industrial applications – ensures a much more reliable connection than anything else on offer.

Due to the low latency speeds 5G provides (4 to 5 times faster than what 4G offers), it can support big data transfers which are required by industrial applications that involve real-time communications. Another bonus for the transfer of data sets is the development of 5G means it can handle a thousand times the bandwidth of 4G networks.

Energy efficiency is a focal point among the industrial sector, with operations relying on vast amounts of power to function at the capacity needed. Low energy efficiency results in high energy bills, which is why the implementation of 5G for industries will be invaluable for the processes and operations within that sector, due to it using 90% less energy per bit of data transferred than 4G networks.

While 4G networks are able to connect to a hundred thousand devices per square kilometre, 5G greatly furthers their reach increasing the support to a million devices per square kilometre, giving them up to 10 times more support than the 4G network can handle.

Unlike 4G networks which were geared more towards furthering cellular networking, 5G was built with the industrial environment in mind, providing more power where needed for high consumption operations within factories. 4G has its limits within the industrial environment, caused by reinforced walls and electromagnetic waves, in turn lowering the impact on how the network transfers data. 5G eliminates these challenges, data is able to penetrate through the reinforced walls providing high bandwidth and low latency.

Due to 5G not having to rely on centralised masts or stations and instead being provided through decentralised boxes or cell sites, 5G can be installed in remote locations closer to industrial facilities, causing the costs of supplying connectivity to facilities in remote areas to reduce.

With the fifth generation of networking on the rise and offering more stability and flexibility, industries hope to utilise this to help achieve promises for industry 4.0.

The future of factories implementing 5G is set to revolutionise the whole industrial process, allowing a more reliable means to transfer data and ensuring that communications between machine-machine, machine-to device and equipment to cloud are exponentially faster than it had been with 4G networks. Efficiency, productivity and safety are established to be some of the main areas which will be benefitting from the 5G factory due to the instantaneous data transfer promised.

Programmable logic controllers (PLCs) would always be physically installed and connected to a network using a wired connection, resulting in costly and disruptive methods of setting up. With 5G, the need for wired connections would be greatly reduced by employing a method of controlling automated systems through an industrial cloud platform, removing the need for wires and building a path towards industry 4.0’s goals for a fully digitised factory.

EXOR are ready to build a future to accommodate industry 4.0’s concepts and ideas, developing powerful edge devices and helping to bring together a reliable connected digital industrial environment.

With the arrival of industry 4.0, engineers are looking for new ways to work smarter, faster and more efficiently.

This ambition combined with the seemingly dizzying array of IIoT products on the market, and increasing business pressure for data gathering and analysis, can seem daunting.

To fulfil the promises of industry 4.0, technological improvements must always be matched with new solutions that challenge the industrial norm and advance smart factory ideals. That’s where EXOR comes in.

With over 200 communication protocols instantly available, JMobile is able to communicate with a large quantity of other platforms with gateway functions, meaning it isn’t just limited to EXOR’s own platforms but others from different manufacturers.

With single click activation, Corvina Cloud, engineered specifically for Industrial sectors can also be accessed allowing the JSmart to begin collecting data for secure storage in the cloud, offering valuable insights to assist with the improvement of efficiency and safety.

This functionality saves time and money for companies as devices can be switched without the need of starting from scratch, eliminating the requirement for extra training.

Other protocols allow the software to talk with legacy devices, enabling a simple solution to transfer data across to the cloud.

As with EXOR’s range of other HMI’s, the JSmart series runs their powerful JMobile software making it easy to connect to any public cloud offering via OPC UA or MQTT.

At no extra cost JM4WEB is built directly into JMobile, allowing the software suite to be accessible for web pages using standard browsers with HTML5 support (such as Chrome, Microsoft Edge, Saffari and Firefox) on any devices from smartphones, tablets to computers.

Key features of Jmobile:

• One simple architecture – countless applications
• Create IIoT ecosystems with reduced risk
• From Shop Floor to Cloud / Big Data through one pane of glass
• Multi-platform runtime: Linux, Windows, Windows CE, HTML5
• Complete compatibility with OPC UA / MQTT
• Integrated PLC runtime as an option for compact control solutions. Full support for networked I/O
• Compatible with all major PLC comms languages including EtherNET IP [Rockwell], Profinet [Seimens], EtherCAT [Omron/Beckhoff] and Powerlink [B+R].

Not convinced? Contact your local branch today for more information on how JMobile can accelerate your product development and transform your Industry 4.0 ambitions.

Working in any environment can be hazardous, but no more so that when working in the presence of moving machinery. At all times the safety of operators and machines must be paramount.

This means ensuring that the workplace is hazard free at all times and that potentially dangerous situations are detected early and responded to quickly.

Whilst safety systems are continuously evolving, it is rare for a new innovation to radically change hazard perception significantly. Until now.

Inxpect sensors can be placed in multiple different locations allowing a complete 3D map of an area to be created. The whole area is monitored for potential hazards, whether moving or static, allowing operators, machines and processes to co-exist as never before. They are unaffected by smoke, dust particles, bright lights, machine residues or moisture allowing continuous monitoring under any conditions.

Just some of the key features Inxpect can offer include:

• SIL2 / PLd certification (first radar sensor to achieve this!)
• High sensitivity detection — can detect micro-movements (including breathing!) to prevent accidental machine restarts
• Functions natively in 3D to protect dangerous areas volumetrically so operators cannot bypass the radar or defeat the protections in any way
• Has a wide range of applications that can be integrated into existing processes
• Able to respond to potentially dangerous situations and hazardous depending on proximity e.g. slowing a machine when an operator draws near and stopping it completely if they enter a cell
• Unaffected by interference that can compromise functionality of existing safety solutions

For any questions about the Inxpect safety radar system and how they can help your processes work more efficiently and safely then contact your local branch today and our TÜV certified safety engineers will be able to provide you with all the guidance support you require to deliver your objectives.

For many years, portable operation devices for machines have been limited; either by the need for a wired connection, in turn causing issues for mobility, or by concerns for safety and potential hazards. Due to stringent measures for the safe design and operation of machines, portable devices never achieved the required standard of certification.

What if you could take the essence of a wired HMI but make it completely portable whilst maintaining a safe working environment?

This is now a reality with EXOR and ON3.

The X5 works in tandem with the Xbase (base station) forming a peer-to-peer SIL3 rated Wi-Fi connection, supporting 2.4 GHz and 5 GHz bands, making it extremely flexible for industrial operations worldwide.

Some environments may require the need to connect to certain systems, like AGV (Automatic Guided Vehicles) to control movements from a safe distance, the combination of the Xbase and the X5 solves this unique challenge.

With the introduction of no-touch pairing, field interface connection is made easier with simple networking to enable easy operation.

Just some of the X5 features include:

• Fully compatible and programmable with JMobile
• 5” TFT colour display
• 480 x 272 pixel resolution, 64K colours
• Resistive touchscreen
• 19 User-programmable Selection Keys
• 2 USB Host
• NFC (Optional)
• 3D Accelerometer
• 3-Positions Enabling Switch
• 2 Potentiometer Dials

For more information on how the X5 is ideal for your industrial applications, contact your local branch today and our specialists can give you guidance on achieving your goals.

Within any manufacturing environment there are a multitude of repetitive tasks, such as palletising, assembly, packaging, inspection and many more which are essential to keep the production line working efficiently.

The nature of these repetitive tasks can increase employee fatigue, in turn reducing the overall production effectiveness and efficiency.

Although traditional robots are already an integral part of the manufacturing landscape, Omron have developed a multi-application collaborative robot unlike any other.

To enable the cobot to work with or closely to humans it comes equipped with customisable safety features in a software interface that facilitates risk assessment.

Unlike traditional robots, the TM collaborative robot doesn’t have to stop its operation entirely when a worker enters its workspace, only having to reduce its function speed allowing the worker to safely manoeuvre around the robot.

The union of the robot alongside human workers dramatically boosts productivity, quality and flexibility – due to simple integration with other equipment and rapid set up allowing the robot to learn new tasks in a matter of minutes.

To find out more about how the Omron TM Collaborative Robot can help achieve your goals within an ever-changing industrial landscape, contact your local branch today to speak with our fully trained cobot engineers.

Instrumentation is vital for use in automated control, measurement and analysis of process variables, such as temperature, flow, pressure, level etc.

Whether for domestic use – such as basic thermometers – or complex industrial applications, instrumentation plays a key role in the precise measurement and data gathering of physical quantities.

At Scattergood & Johnson Ltd, we understand the need for highly accurate measurement in the process industry to help you improve overall quality, efficiency, cost efficiency and safety in your company.

• Vast range of products available from stock
• Free technical support
• Local branches wide technical expertise
• On-the-road sales engineers
• Only quality industrial products

An Electronic Dual Pressure Switch with a high accuracy of 0.50% suitable for a wide range of industrial applications, most popularly used in the process industry.

Features and benefits:

• Available with the output configuration of 4-20 mA or 0-10 V
• Industry 4.0 ready with IO-link interface - includes smart communication features
• 320° Rotatable screen - can be installed upside down without effecting readability
• Measuring Ranges 0 - 600 bar with a maximum of two switch points
• Enclosure Rating: Type 4X (IP65) /Type 6 (IP67)

Suitable for liquid or gas contact temperature measurement applications across a wide temperature range.

Features and Benefits:

• 3 wire measuring system
• Up to Class A tolerance, +/-0.15°C @ 0°C
• Ceramic terminal block fitted in the head
• Pt100 Platinum Resistance Thermometer to BS EN 60751:2008
• IP68 protection rating

IR cameras that offer an excellent price-to-performance ratio, with devices now smaller than ever and produced with a robust design for use within harsh environments, as well as consuming much less energy.

Xi 400

Features and Benefits:

• Motorized focus
• Suberb distance-to-spot-size ratio up to 390:1
• Frame rate: 80 Hz

Xi 80

Features and Benefits:

• Small sized rugged camera with motorized focus
• Distance-to-spot-size ratio up to 190:1
• Autonomous operation with automatic spot finder

At Scattergood & Johnson Ltd, our ambition is never to be outdone on technical support, never to be under cut on service and always to deliver results.

For guidance and expert advice from our engineers contact [email protected]

Field connectivity for IO devices is a significant part of many different industries, collecting data and providing control over first level automation devices, ensuring processes work in harmony with each other, data is correctly collected and operational efficiency is maintained.

Not only does communication with input and output devices remain an integral aspect of all manufacturing processes, but also of functional safety systems on the shop floor which are used to prevent any accidents and reduce downtime.

In many instances, each input device is connected back to a controller – whether that may be a PLC, Industrial PC etc. – often resulting in extra cabling expense and more complex installations.

Using ASi has often been an immediate alternative to costly fieldbus systems, but has been restricted due to protocol limitations...until now.

With the ASi 5, sensors and actuators are connected with a controller through a single two-conductor profile cable resulting in dramatically less wiring than alternative fieldbus solutions.

Other key benefits of the ASi 5 are:

• Industry 4.0 ready data layer system
• Transmit data and power in a single two-conductor profile cable
• Free to choose your own topology without the need for costly switches
• IP67 field mounted modules
• Full backward compatibility
• Simple tamper-proof in-system firmware and security updates
• Easy integration for intelligent sensors and actuators such as IO-link
• Only pay for the ports you need - 1,2 and 4 port IO-Link masters available
• ASi safety integration and support for PROFIsafe, CIP Safety and FSoE
• Predictive maintenance made easier with advanced diagnostics

For more information and guidance on how to select the best networking solution for your requirements, or to arrange a demonstration of the ASi 5 system, please contact your local branch today and our fully trained automation engineers will be able to offer impartial advice.

Functional safety systems are an integral part of the process industry, implemented to identify any risks within a device or machine. These systems are designed to evaluate potentially harmful situations by constantly monitoring devices and by automatically enabling actions to resolve or prevent accidents.

With the evolution of machine automation, functional safety systems must be re-evaluated to ensure that the safety technologies in a circuit will accurately work together to provide the highest degree of safety.

Furthermore, standard safety systems with the addition of basic safety relays may often take up large amounts of control cabinet space, resulting in a larger cabinet footprint, more expensive build costs and more difficulty installing on site.

Phoenix Contact’s PSRmini Safety Coupling Relays are suitable for emergency shutdown as well as ATEX and Fire & Gas applications for various safety systems (model dependent).

Benefits of the PSRmini Safety Coupling Relay:

• Up to SIL 3 in accordance with IEC 61508
• Forcibly guided contacts according to EN 50205
• Ultra-slim housing width (6 mm up to 22.5 mm)
• Some models suitable for Fire & Gas applications and ATEX environments
• Corrosion protection through protective coating on the PCB
• Easy proof test according to IEC 61508 thanks to integrated signal contact
• TÜV-certified

Contact your local branch today for free guidance and advice from our TÜV Certified safety engineers to find out more about how the PSRmini Safety Coupling Relay would suit your application.

Liquid level measurement in tanks and vessels is a critical part of industrial process applications involving the careful and accurate monitoring of fluids used in applications such as food and beverage production as well as pharmaceuticals and process industries.

Commonly level measurement is used for inventory management, providing accurate level readings of particular container tanks or vessels. This is especially important in ensuring that the right materials are available and to ensure efficient and cost-effective management of wet stocks. Careful level management can also protect against leakage from the container which is especially of concern when containers are holding hazardous chemicals.

Each level measurement application requires careful consideration of the right monitoring solution...until now. Through years of development and level detection experience, SICK have developed a new and innovative level sensor for almost all liquids across a wide range of applications.

Other benefits of the SICK LFP Cubic are:

• Easy installation, commissioning and use
• Patented foam attenuation for accurate level readings for any liquid
• IP67 / IP69K enclosure rating and up to 180°C temperature rating
• Available in full INOX stainless steel for food and beverage applications
• Rod probes are interchangeable and rope mounted probes can be cut to specific lengths between 200mm and 4000mm
• Titanium process connection is highly resistant to chemicals
• Universal technology facilitating calibration-free measurement saves time and money
• Up to four limit levels can be monitored with one sensor

For guidance and advice on choosing the right solution for your level measurement application, contact your local branch today and speak to one of our process control engineers or email [email protected] for more information.

Within a multitude of industries, the pressure measurement of gases or liquids is a vital part of ensuring processes are working as intended.

It is important that accurate pressure measurements are readily available to engineers to ensure the quality of products meet the high standards required, as well as maintaining safety in the factory to avoid injuries and process failures.

It is imperative that when choosing measuring equipment for your application that the solution used is not only “fit-for-purpose” and able to provide precise and accurate pressure readings, but that it is also flexible for easy installation as well as ensuring extend longevity of the machinery.

In any process control situation, understanding the flow rate of the fluids in your application is critical to maintaining control of your process, for managing the quality of the end product and to ensure that your environment is running efficiently and safely.

But flow rate measurement can be challenging.

With different fluid speeds and varying pipe diameters, maintaining control requires attention to detail and the right measurement solution that is as flexible to meet your needs.

Benefits of the Kobold MIS and MIM flow meters include:

• All metal construction (MIS – aluminium, MIM - stainless steel)
• Monitoring, dosing and transmitter functions
• Bidirectional measuring without the need to unmount or reconfigure
• Suitable for multi directional flow applications
• 360° Digitally rotatable TFT colour display in 90° steps for flexible mounting
• Touch screen usable by operators wearing gloves
• Grand and resettable totaliser
• Dosing function with external control input
• 2 configurable outputs can be selected – analogue, frequency, pulse and alarm

Kobold’s MIS electromagnetic flow meter is made ideal for measuring and monitoring medium-sized flow of conductive liquids in pipes and has an accuracy of 0.5% of reading +0.5% of full scale.

It can be used in a variety of different applications such as waste water treatment, water tapping, filtration systems, water distribution networks (leaking detection management) and other industrial applications.

The Kobold MIM Electromagnetic flowmeter is developed for smaller and medium sized flow of conductive liquid in pipes. Suitable for harsh indoor and outdoor environments thanks to the full stainless-steel design and IP67 protection class rating, offering protection from dust, vibrations, splash water and shock.

With a total size of 10.8 x 6.8 x 6.8 cm, the MIM’s compact design makes it one of the smallest devices of its kind on the market and excellent for saving space. It is ideal for a wide range of applications such as, waste water treatment, beer/wine making, chemical dosing, food production and many more.

Fast, accurate and reliable temperature measurement plays a vital role in a number of different industries, keeping production running as smoothly and as efficiently as possible. Some of these industries include, metal processing, plastic production and food and beverage as well as many more.

Whatever the application, temperature measurement is inevitably a key factor in determining the quality of a final product. It is also extremely important that the temperature measurement reading is as accurate and precise as possible since the wrong temperature could increase the risk of hazards, injuries and damage to machinery.

In many instances, resistance to extremely high or low temperatures is a huge factor when choosing the ideal temperature measurement tools made complex by a wide range of standards and approvals that must be met.

With a robust 316 Stainless Steel probe and a TIG welded 6mm tip ensuring the sensor housing is pressure tight, the Process Parameters PPL3 RTD Thermocouple is the perfect choice for a wide range of contact temperature measurement applications from -50˚C to 250˚C whether a liquid or a gas.

Flexibly mountable in ducting, pipework or tanks/vessels via a compression fitting or thermopocket, the PPL3 comes with a KNE terminal head made from aluminium alloy providing an IP68 protection rating meaning full protection from dust and other particles, as well as being able to withstand high pressure wash downs.

Other features of the Process Parameters PPL3 are:

• 3 wire measuring system
• Up to Class A tolerance, +/-0.15°C @ 0°C
• Ceramic terminal block fitted in the head
• Pt100 Platinum Resistance Thermometer to BS EN 60751:2008

For more information on temperature measurement within your application, or for more details on the PPL3 Thermocouple Sensor, contact your local branch today for advice from our engineers or contact our Process Engineering team at [email protected].

In any electrical circuit, there is always a risk of faults, short circuits or overloads occurring. Faults in any electrical circuit can be dangerous and may result in costly fault finding, as well as downtime and repairs.

To avoid faults causing damage and harm, a system must be protected to ensure that the load is disconnected quickly from the circuit when a hazardous condition is detected.

Although fuses and miniature circuit breakers (MCB’s) are the norm for circuit protection, they do not cater as effectively for DC faults leading to an increased risk of failure or damage on the output side of a DC power supply.

E-T-A Circuit Protectors are specifically designed to protect DC loads by providing a quick and reliable detection of faults that would normally cause the switched mode power supply to trip out and drop the whole circuit.

Some features of the E-T-A Circuit Protectors include:

• Selective electronic protection of 12 - 48 V DC loads up to 25 A
• Standard DIN rail mounting with slim foot print
• Reduced downtime and quicker fault finding
• Fixed and adjustable current rating models
• LED status indications for quick diagnostics
• Remote reset options for transient faults
• Improved machine protection
• Enhanced IO and communication options for improved load monitoring

For more information on E-T-A DC Circuit Protectors, or to discuss your circuit protection requirements, contact your local branch today and our engineers can give you the guidance you need to suit your specific application.

Available in standard fixed and adjustable current ratings from 1 A – 10 A in single and double channel options, the REX12 circuit protector is suited to applications such as process control, machine and panel building.

Simply by pressing a button directly on the device the current rating can be adjusted to allow a single protector to be configured for a wide range of protective loads.

With integrated field bus options, connecting your load to your factory management system or gathering data from the E-T-A protector for analysis is built into the solution.

The compact width of only 12.5mm allows the REX12 to be mounted on to a rail with up to 16 other protectors thanks to its modular design. Mounting is tool less and snap-on via DIN rail connection for ease and time saving.

The ESX10 electronic circuit protectors are able to protect DC load circuits with current ratings of up to 25A, making it suitable for many applications including, automation, car production, machine construction, renewable energy and more.

ESX10 ensures superior machine availability and efficiency due to the electronic trip curve with active current limitation, responding much faster than the power supply and preventing any voltage dips.

In the event of a failure, the multicolour LED changes colour to indicate a status change, allowing operators to quickly respond to the alert and provide the maintenance needed in turn reducing downtime. Mounting is tool less and snap-on via DIN rail connection for ease and time saving

No matter the industry, stable and reliable power is a necessity for all electrical devices. This is why high quality power supplies are an integral part of all industrial processes, working to ensure that devices get the power they need, when they need it.

Choosing the correct power supply for your processes is critical as the wrong product could cause costly downtime or potentially even damage to the devices it is meant to be powering.

What’s more, you need a power supply that can meet unexpected demand, be resilient to faults that occur in production and warn you when critical states are detected. Where basic power supplies could have their limits exceeded leading to breakdowns or premature failure, high quality power supplies have the ability to adapt to your changing requirements.

The QUINT range of power supplies from Phoenix Contact are built for the most demanding applications. Featuring maximum functionality to address the challenges of the modern panel power supply, they include a range of unique and time saving features.

Unique SFB Technology

Not only can the Phoenix Contact QUINT power supply adapt to changing output side requirements, they also feature high input side noise immunity thanks to integrated gas-filled surge arrester and more than 20 ms mains failure buffer time.

Furthermore, the addition of preventive function monitoring ensures that critical operating states are reported before faults occur, ensuring risk of system failure is further reduced.

To make programming and management easy, the QUINT range of power supplied can also be configured easily through the use of a PC or mobile phone. Simply connect a device to the power supply and adjust a multitude of settings such as signalling thresholds and output voltage.

Features and benefits of Phoenix Contact QUINT power supplies:

• SFB Technology selectively trips standard miniature circuit breakers; loads connected in parallel continue working
• Reliable starting of difficult loads with dynamic boost delivering up to 200% of nominal power for 5 seconds
• Robust design in a metal housing and a broad temperature range of -40°C to +70°C
• Preventive function monitoring indicates critical operating states before errors occur
• High noise immunity, thanks to integrated gas-filled surge arrester and more than 20 ms mains failure buffer time
• Provides high efficiency and long service life

No matter what your power supply question or panel design query is, our engineers will be able to assist – contact your local branch today for free advice and technical support.

When it comes to cable termination, the quality of your cable, your ferrule or lug and your crimping tool all contribute to the quality of the connection being made – any weak link, and the connection will not be to the correct standard or current rating.

Proper selection of components and crimp tool are essential to ensure that a solid bond is formed and the wire ends are tidied. If the ends are improperly crimped, a high quality connection cannot be achieved and the crimp will not be able to carry the same current as the cable, and failures may occur.

The correct equipment choice should be made from the beginning to end, starting with reliable high-quality cables.

If the cables purchased are particularly cheap, it is highly likely to have been made cheaper by the reduction of copper wire inside, reducing the cable outer diameter even if the cable remains labelled with the appropriate current rating. This creates a weak connection as there is an incorrect cable diameter at the crimp end.

Secondly the lug used must be of the correct size – with an inner diameter to match the cable being crimped, and an outer diameter designed to work correctly with the crimp tool being used. If either the inner or outer diameter is not correct, the cable will not be crimped with sufficient surface area contact or pressure.

The final step is to acquire a crimping tool which is up to the job – not only must it have a suitable matching die for the crimp being used, but it must be capable of exerting the correct crimping force around the entire crimp and cable circumference.

Only with all the correct ingredients can you make a connection that is not only up to the job, but that results in a cold weld of copper between the conductor and the crimp lug.

That’s where Cembre comes in.

Offering high quality crimp lugs with correctly matched and calibrated crimp tools that assures your connection.

The B450ND and B500NDE series offer a new generation of hand-held cordless hydraulic crimping tools optimised with a bilinear mechanical design for improved ergonomics – providing valuable comfort which is especially important for extensive repetitive use.

Cembre hydraulic crimping tools require much less effort to use compared to their manual counterparts and offer semi-automated crimping to ensure high quality connections time and again.

Quiet and smooth operation combined with a durable construction and “single handed” operation make the Cembre line of 18.0 V crimp tools a must have for any installation engineer.

During operation, vital real-time data can be viewed on the multifunction OLED display such as operating force, battery level, cycles performed and number remaining before suggested maintenance and much more.

Smart Release Technology developed by Cembre is an intelligent oil pressure release system. It retracts the ram automatically when the motor stops but only when the start button is released, allowing the operator to inspect whether the press jaws fully contacted before releasing.

To ensure a precise crimp while operating, the electronic pressure sensor (EPS) checks the actual pressure exerted and warns the operator of possible errors. It is further fitted with a maximum pressure sensor for extreme precision and simple repeatability of the maximum pressure cycle, in addition to a pressure relief valve for additional safety when operating.

18.0 V Cordless Hydraulic Crimping Tool B450ND-BVE – for conductor cross sections up to 150mm2 using die sets common to all Cembre 45kN tools and heads

Benefits of the B450ND-BVE:

• Suitable for low voltage lug sizes from 4 – 150 mm²
• Supplied with case, 2 Ah battery and charger
• 50 kN crimping force
• 180° rotating head
• Suitable for hexagonal, oval and indent crimp dies
• 200k memory of recent jobs
• SMARTOOL technology – connect to PC via USB for use information and calibration alerts
• Maximum pressure valve for safe use

18.0 V Cordless Hydraulic Crimping Tool B500NDE – for conductor cross sections up to 300mm2 using die sets common to the Cembre 50 kN tooling range

Benefits of the B500NDE:

• Suitable for low voltage lug sizes from 4 – 300 mm²
• OLED display with touch button
• Supplied with case, 2 Ah battery and charger
• 60 kN crimping force
• 180° rotating head
• Electronic Pressure Sensor (EPS)
• Intelligent automatic return at the end of the cycle (Smart Release)
• Suitable for hexagonal, oval, indent, radial and circular crimp dies
• 200k memory of recent jobs
• SMARTOOL technology – connect to PC via USB for use information and calibration alerts
• Maximum pressure valve for safe use

For more information and guidance on the correct Cembre crimping tool for your application, contact your local branch today and our engineers will be happy to offer any assistance.

Power and control cables come in many forms that are designed for use in specific circumstances. Using the wrong cable in an installation can cause the installation to fail inspection or worse, it could be in breach of legal standards

So how do you know what cable to use and where?

This is where Scattergood & Johnson’s specialist cable team come in. We can guide you through the jargon and standards to work with you and ensure you select the correct cable to meet your needs or specification.

A standard cable misconception occurs when selecting which power control cable to use in a cabinet installation. The options standard cable options (YY, SY and CY) all have use cases

A highly flexible cable for use in a wide range of applications including those requiring a high degree of flexibility and torsion such as robots or power chains.

A go-to cable for multiple installations that have no other constraints. Not suitable for use in EMC environments, UV environments or any publically accessible building.

• PVC sheathed VDE 0295 power control cable
• Numbered cores
• Unshielded and unscreened
• Grey RAL7001 insulation colour
• ECOLAB approved
• Suitable for oily environments
• Suitable for power chain and robot applications

A copper wire braided cable that is suitable for multiple applications in any EMC environment.

The copper wire braid prevents currents being induced in the conductors due to the EMC environment preventing electrical noise and false signals being generated.

• PVC sheathed VDE 0295 power control cable
• Numbered cores
• EMC Shielded (tinned copper braid) and plastic foil screened
• Grey RAL7001 insulation colour
• ECOLAB approved
• Suitable for oily environments
• Suitable for robot applications

SY is also not a standard recognised on the continent, so if you are shipping your machine abroad, SY should not be used.

Please note that none of the above cables are approved for use in public environments (hospitals, shopping centres, airports, theatres etc) as they all have PVC sheaths that emit chlorine during a fire. For any public environment, halogen free cables must be used such as 130H or 135CH.

For any public environment, halogen free cables must be used such as 130H or 135CH.

As with everything, the devil is always in the detail. If you want to know more about using the correct cable for your application, do not hesitate to get in touch and we will happily provide expert advice and guidance. Call your local branch for more information or drop us an email via [email protected]

Also known as Push-to-Connect fittings, Push-in fittings are the most commonly used type of pneumatic fittings.

Designed to accept tubing by pushing it through the end, these fittings are especially good for applications where frequent connection and disconnection is required.

Compromised of a "mix" of different materials of brass and technopolymer, the AP push-in fittings offer a more affordable alternative to the full brass version without affecting the fitting performance.

AV Range

Need push-in fittings for the food or chemical industry? Look no further. The AV fitting range made of brass and chemical nickel plating is NSF 169 certified and is the perfect choice for high performance applications due to good resistance in corrosive and high temperature environments.

MA Range

Made fully from brass and electrolytic nickel plating, the MA push-in fittings are sturdy, compact and ensure high performance in a wide range of industrial applications.

The MB push-in fittings offer dimensional stability, rigidity, fatigue and corrosion resistance due to being made of a Acetal Resin technopolymer (POM).

MM Range

Made specifically for the purpose of misting - a method of controlling odours and humidity, setting dust and cooling down indoor and outdoor temperatures - the MM push-in fittings are suitable for those high pressure connections.

MX Range

Thanks to being entirely made of AISI 316L (Stainless Steel) the MX push-in fittings are suitable for a range of application environments such as Food and Chemical industries, where other standard fittings would be unfit for use.

Characterised by barbed ends, push-on fittings are designed with a central metal tube where a plastic pipe is inserted then tightened with the knurled nut to secure the pipe.

Some of the applications Push-On fittings are suitable for include: Automation, Cooling, Vacuum and applications involving inert gas.

The MC Push-On fittings are brass and electrolytic nickel plated.

Equipped with a cone, the MC range is guaranteed to have perfect tightness once assembled and tightened.

The RA range of fittings consists of a multitude of different components suitable for "accessorising" fittings in other Pneumatic fitting ranges.

Some of the different components in the RA line include: Reduction pieces, Connections, Nipples, Plugs, Hose connections, L-T and Cross fittings. All components are made from nickel plated brass.

Function fittings - unlike other conventional fittings which are typically solely used for the connection of hoses and tubing to other components such as cylinders, valves and more - are designed specifically for the regulation of flow.

The MV function fittings range are suited to applications requiring flow adjustment in a pneumatic circuit.

Based on the type of flow control used, the MV range can be set to both Bidirectional Flow Control and Unidirectional Flow Control.

Cmatic offers a wide variety of high quality pneumatic fittings for specific applications in fields such as, pneumatic automation, lubrication, misting, transportation and hydraulics.

Their range covers a selection of fittings from Push-in fittings, Push-on fittings, Function fittings and much more! Available in a variety of materials, there is a fitting suitable for every possible requirement.

Also known as Push-to-Connect fittings, Push-in fittings are the most commonly used type of pneumatic fittings.

Designed to accept tubing by pushing it through the end, typically without the use of tools, these fittings are especially good for applications where frequent connection and disconnection is required.

Some applications Push-in fittings may be suitable for are, plumbing, water heaters and hydronic heating systems.

Our range of Cmatic Push-in fittings:

• AP - “Mix” Push-in Fittings
• AV - Brass Push-in Fittings for Food and High Performance Applications
• MA - Push-in Fittings
• MB - Technopolymer Push-in Fittings
• MM - Misting Push-in Fittings, 80 bar Inch/NPT
• MX - 316L Stainless Steel Push-in Fittings

Function fittings - unlike other conventional fittings which are typically solely used for the connection of hoses and tubing to other components such as cylinders, valves and more - are designed specifically for the regulation of flow.

Our range of Cmatic Function fittings:

• MV - Function Fittings

No matter what your actuator requirements are - whether you need to push, pull, lift, drop, slide or tilt, there is a Parker OSP-E actuator for almost every application allowing cost effective, reliable, robust and precise actuation under any conditions.

Parker offers a completely modular platform based on the concept of the Origa Rodless Pneumatic Cylinder, combining pneumatic and electric actuators with guides and control modules.

The OSP-E (Origa System Plus Electric) is developed for ultimate reliability in addition to high performance and easy handling with a fully optimised design to master the even most challenging of applications.

Depending on each tasks unique requirements, some of the many industrial tasks OSP-E actuators can be used for include, robotics, heavy duty materials handling, utilities, medical applications, food and beverage installations as well as ATEX hazardous environments.

Typically used in applications where higher speeds and precision are required. As well as being highly flexible in mounting options, the belt drive actuator is particularly robust and durable.

Benefits of the OSP-E electric belt drive actuator:

• Accurate Path and Position Control
• Extremely flexible mounting options
• High Force Output
• High Speed Acceleration and Operation
• High Load Capacity
• Easy Installation
• Low Maintenance
• Ideal for Multi-Axis Applications

Commonly used in applications where a higher accuracy and power are required in addition to excellent slow speed characteristics.

Benefits of the OSP-E ball screw belt drive actuator:

• Accurate Path and Position Control
• High Force Output
• Easy Installation
• Excellent Slow Speed Characteristics
• Ideal for Precise Traverse Operations (e.g. Machine Feeds) and Lifting Applications
• Integrated Drive and Guidance System

Benefits of the OSP-E trapezoidal screw belt drive actuator:

• Accurate Path and Position Control
• High Force Output
• Easy Installation
• Excellent Slow Speed Characteristics
• Self-Locking
• Low Maintenance
• Ideal for Level Regulation, Lifting and Other Applications with Intermittent Operations
• Integrated Drive and Guidance System

No matter your automation requirement, Parker OSP-E cylinders are adaptable and scalable with a raft of mounting options allowing them to be integrated into new or existing processes with ease. Talk to our engineers today to discuss your requirement and see how OSP-E cylinders can solve your automation challengers.

Emerson Aventics Advanced Valve systems - also known as Valve islands – are innovative, intelligent and completely future orientated, making them ideal for use in demanding conditions in the field of industrial automation. The fully modular design of the AV03 and AV05 allow complete control over the valve system, significantly reducing design effort to create simple, safe and effective control solutions.

As opposed to single control valves, valve systems reduce cost and increase ease of installation by having all the valves and connection components in one place.

Typically, valve systems are made up an assortment of components such as supply modules, function modules and several different ports and can be implemented into a range of industries from automation, food and beverage, pharmaceutical and more.

The Aventics AV03 and AV05 valve systems are designed to mount and control an assortment of valves (such as directional valves) on a single compact unit, offering a simpler alternative to individual valve installations with much less pipework and electrical connections needed.

Thanks to extensive research in materials and modern valve technology, the AV Valves set a high standard for energy-efficient automation solutions, with up to 45% weight reductions and 20% less compressed air consumption.

Equipped with OPC UA integration and Digital Twin, the AV Series is futureproof and suited for your current and subsequent IIoT requirements. Digital Twin benefits the AV series by improving productivity and efficiency through simulation and machine learning while OPC UA allows easy access to data and analytics without the need to change or touch the PLC.

Emerson Aventics Series AV03 and AV05 completely modular design allows full control over the design for your specific requirements. Contact your local branch today to discuss the how the Aventics Advanced Systems Series can be tailored to your specialised automation application needs.

Need a powerful variable frequency drive for the most demanding environments and applications? Look no further than Invertek’s Optidrive IP66/NEMA 4X drives. The Optidrive variable frequency drives produce advanced electric motor control, as well as being simple to install and operate.

With an enclosure rating of one of the highest standards (IP66 / NEMA 4X) the Optidrive is truly built for the harshest environments. As a result of the outdoor rated tough polycarbonate enclosure the drives are particularly robust, with a dust tight design assuring protection from a variety of contaminants such as dust, moisture and chemicals.

These key features allow the drives to be installed directly onto or in close proximity to the motor and application – whether indoor or outdoor – without needing a cabinet for protection, in turn saving cost and space.

The IP66/NEMA 4X drives are the optimal choice for a variety of applications such as conveyors, mixers, packaging, ventilation and fans, and water or liquid pump systems. As standard, all IP66/NEMA 4X drives are equipped with a coated heatsink which in combination with the protected enclosure and tightly sealed design, provides protection from any dirt and is able to withstand the washdown process from strong water jets. This makes the drives ideal for any applications where strict hygiene standards are implemented such as in food and beverage applications.

Key features:

• Dust tight design - Eliminating areas for contaminants to enter
• Coated heatsink as standard
• Twin RJ45 ports
• Easily accessible – EMC disconnect
• Removable gland plate
• Outdoor rated tough polycarbonate enclosure
• Available with or without local controls

Available across Invertek’s E3, P2 and Eco ranges, there is a IP66/NEMA 4X drive suitable for whatever your application needs may be. Browse our range here or contact your local branch to get in touch with our experts for advice tailored to your specific requirements.

Finding the ideal automation solution for a hazardous area can prove to be a challenge when considering the stringent requirements which come with these demanding environments.

When you’re looking for a device to fit within an area containing a flammable gas or a combustible dust in the pharmaceutical, petrochemical or food and beverage industry, options become even more limited due to the enhanced standards for these atmospheres.

These factors must be balanced against the functional requirements of your application when choosing your device to ensure that all certification and safety measures are fully complied with, avoiding the risk of an ignition and other critical situations such as equipment failure and contamination breaches.

Considering all of these factors can often result in significant expense to provide complaint hazardous area protection.

With BEKA’s new BA3101 Pageant, low cost no longer means low quality or limited functionality.

Communication with BEKA Pageant is established through an isolated RS485-IS port which can be connected to equipment within the hazardous area or to the safe area via a BEKA Power Isolator.

Important features of BEKA BA3101 Pageant Operator Display:

• Made with IP66 rated 4mm thick toughened glass and a 316 stainless steel front panel – Ideal for food and beverage applications where wash down is required
• Operator inputs made via 8 touch buttons with tricolour annunciators – reduces panel space requirements
• 7-inch backlit trans-reflective display readable in all lighting conditions
• CODESYS® runtime industry standard PLC
• Can be easily mounted into a hinged door of a suitable IP66 stainless steel enclosure
• IECEx, ATEX & UKCA Ex ia certification
• Additional input and output modules can be fitted on-site if application circumstances change

If you require guidance and information on how to integrate BEKA BA3101 Pageant Operator Display to your specific application, please don’t hesitate to contact our Hazardous Area department to discuss your specific requirements.

Email us at: [email protected]

When choosing lighting for any hazardous industrial location it is vital that the correct type of specialised light fixture is implemented, otherwise the likelihood of a potential fire being triggered by using unsuitable equipment is severely increased.

Hazardous areas are classified as environments where flammable or explosive materials such as, fibers, dust, vapours, liquids and gases are present. In these locations standard lighting equipment cannot be used due to the high temperatures or potential sparks they emit. Instead, specialised industrial lighting solutions which are certified for use in these dangerous areas should be installed to avoid any fatal situations.

As leaders in LED technology, Raytec’s SPARTAN LED lighting hazardous area range provide a highly efficient and reliable solution for every application. All of their products are designed and manufactured in the UK to the highest standards, are ATEX, UKCA and IEC Ex approved and are made with IP66 and IP67 rated robust marine grade aluminium housing to withstand the most extreme of environments.

Designed to replace existing fluorescent lights without hassle, the SPARTAN Linear range offers a friendly modular solution, ensuring that servicing and inspection of key components such as LED and PSU modules is quick and easy.

• Intended for industrial applications which require ingress protection from dust and liquids due to ledge-free design
• Wide operating temperature of -40c to +60c with T4/T5/T6 rating suitable for the most extreme conditions
• Intended for industrial applications which require ingress protection from dust and liquids due to ledge-free design
• Intelligent emergency self-testing system ensuring 100% light output is maintained throughout testing procedures. LED indicator shows health status of the luminaire (Emergency variant only)
• Crisp, uniform illumination without glare via multiple small profile, medium power SMT LED’s

The SPARTAN bulkhead series offers a compact, low profile design suitable for applications where space is often restricted. Maintenance is made simple thanks to its unique modular design, allowing the PSU’s and control gear to be accessed from the front, even on site.

• Unique CoolExtrude thermal management technology, ensuring cooler operating temperature. LED’s provide up to 60% better heat dissipation compared with traditional lighting solutions
• Emergency battery backup modules deliver up to 100% light output under emergency situations. (Standard variants can be converted to an emergency fitting on-site via an additional battery back-up module)
• Operating temperature range of -50c to +46c* with T4/T5 rating suitable for the most severe conditions

Ideal for illuminating smaller areas, the SPARTAN Flood range offers field-proven high performance white-light illumination. Equipped with an adjustable stirrup bracket, full rotation of the fixture is made possible for your ideal configuration.

• Ultra-powerful LED’s produce output of up 25,000 lumens
• Flexible modular design, allows removal of entire PSU chassis remotely at ground level for areas with hard to reach access
• Exclusive VARIO interchangeable lens technology offers a variety of beam patterns in both circular and elliptical angles
• LED’s provide up to 60% improved heat dissipation compared to traditional lighting solutions with CoolExtrude thermal management technology
• Vast operating temperature of -50c to +55c with T4/T5/T6 rating, proving suitable for the most challenging conditions
• Available as a high-performance emergency variant using an additional battery backup module for up to 100% light output for emergency situations

Don’t hesitate to contact your local branch today to talk to one of our electrical experts who can assist you in choosing the most suitable RAYTEC SPARTAN light fixture for your application.

Our Leeds HQ is proud to host a state of the art Demonstration and Training Facility.

Complete with classrooms and conference rooms, engineering and collaboration spaces as well as a permanent exhibition floor for showcasing the best equipment available for industrial applications today.

We can offer our customers a range of benefits, from one-to-one product support through to week-long product training for a whole team.

Interested in how we can help? Then contact us today!

We all know that sometimes, engineers just need to speak to engineers - no flashy gimmicks (or 'death by PowerPoint'!), just straight talking discussion on a technical level.

Our Engineering & Collaboration Rooms are designed for just that - whether you need to brainstorm ideas, or simply want to know how to make A talk to B - this is the place.

Benefiting from the on-hand technical expertise that we have on site, your idea can be explored, worked through and even tested with the support of our technical team.

Scattergood & Johnson Ltd exists to help you solve your complex industrial problems.

Often, our on-the-road sales engineers or technical support teams can help resolve most issues at their source...but we don't stop there.

If you would like to visit us, book a collaboration space or simply want to know more - then please contact us today via your local branch, your local Scatts contact, or via [email protected].

Scattergood & Johnson Ltd - there when you need us.

Things go wrong - that's the long and short of it...but when they do, its good to know that you have backup.

All the products that Scattergood & Johnson Ltd sell (55,000+ and counting!) we can technically support - we can advise you on product selection, setup and installation, as well as diagnostics and fault finding...and if we can't help you over the phone and you are near one of our branches, we can even make house calls. All as part of the service.

So if you are struggling to solve a problem, or perhaps to find a suitable product, then get in touch with you local branch today and put us to the test.

In busy industrial environments, it is easy to miss potential alerts and errors for machine or process conditions if there are no obvious warnings to operators of any faults. The hazards associated with missing faults will inevitably lead to lost production time, or potentially dangerous conditions for both workers and equipment.

Process efficiency and Productivity are also major factors to consider in any production environment as lost production time inevitably leads to reduced revenue.

It is vital to introduce a system for indicating problem conditions, or whether machines and systems are working to their full capacity.

With WERMA’s next generation eSIGN signal towers, you have the future of signal technology in your hands to address these issues...and more!

Signal technology as you’ve never seen it before

eSIGN features a robust industrial design – without sacrificing style. Made from resilient polycarbonate, rated to IP66 / IP69K and approved to UL Type 4X (including optimum resistance to UV and typical production substances)...the eSIGN is made to survive the most arduous industrial environments.

Versions are available with or without IO-Link technology and sirens with up to 10 different tones to meet application-specific requirements.

Signal Modes

Signal tower mode – A number of individual eSIGN segments can be electronically combined to create a single fixed tier tower light.

Autoscale mode – Signal tower segments are divided automatically dependant on the warning status and warning priority. This mode enables the full potential of the signal tower to be utilised providing complete surface illumination.

Filling level mode – Enables accurate signalling of machine processes represented as a percentage.

Individual mode – Each segment can be set up and actuated individually, allowing maximum customisation of signalling options.

Features and Benefits:

• Full-surface signalling - clear, unmistakeable light effects for maximum visibility
• Versatile customisation options - different modes, light effects and tones for diverse applications
• Robust industrial design suitable for cleanrooms - UL Type 4X ensures resistance to UV radiation and environmental influences. Certified for use in cleanrooms (class 2)
• The right product for every application - 2 sizes, with/without siren, 24 V DC supply voltage plus versions with IO-Link technology
• 15 or 9 segment options, with or without siren element
• Can be base mounted, wall mounted or tube mounted
• Multi-tone sound output at max 1m distance up to 105dB
• Optional IO-Link integration

For further information on how Werma's eSIGN signal towers can be suitable for your requirements, contact your local branch today and our team will be happy to assist you with any queries.

In factory environments it is vital that all aspects of operations work efficiently and accurately, avoiding potential waste of resources and increased costs. Digitisation of factories helps to streamline processes, in turn reducing the risk of error, providing real-time visibility of factory operations and allowing data to be collected and analysed instantaneously as well as many more benefits.

Within the ever-evolving industrial landscape, where the most advanced machines and devices demand the latest technology to help provide streamlined processes, EXOR offers a new accessible entry solution to the IoT world.

Available in Standard and Web versions, the eX200 series HMIs provide the ideal solution for edge devices in industry 4.0 applications such as, Material processing, Food & Beverage, Textile, Plastic Pharmaceutical, Automotive and more.

Created with the X-Platform Industry 4.0 concept. With a wealth of features at your fingertips for scenarios requiring data control and visualisation the eX200 truly offers more for less, without compromising style.

Main features of eX200 include:

• Capacitive multitouch touchscreen
• Ultra-bright display and wide-angle visibility
• 4 models: Display sizes from 5 to 21 inches
• Powerful Linux 64 bit CPU (1.6GHz)
• IEC62443 Cyber Certification
• JMobile Studio(V4.7) programming
• Corvina Remote Connectivity – optional
• CODESYS Control – optional
• 3rd Party Docker Container - optional
• IP66 protection class - Resistant to scratches, UV and chemicals
• Lightweight plastic case for ease of movability

The eX200 Web series offers excellent web browsing performance and a host of technical features, transforming operational management with smart, real-time capabilities in Industry 4.0 applications that require data control and visualisation.

With HTML5 capability at hand, real-time data from multiple web sources can be displayed and interacted with seamlessly, solidifying their place as a top tier option for edge device applications. The web-based HMI eliminates the need for licence management, software installation and configuration complexity.

Effortless integration within enterprise networks and cloud communication is possible with the eX200 series, especially in combination with CORVINA IoT Platform, achieving optimal performance in smart factory applications.

For more information on the benefits of the eX200 series on your application, don't hesitate to get in contact with our automation team at [email protected].

Formed over a century ago in the city of Leeds, Scattergood & Johnson are renowned in the electrical engineering distribution industry for our high levels of service, support and customer satisfaction.

Scattergood & Johnson Ltd will be celebrating its 125th year of business in 2024 and have been supplying and assembling equipment for the hazardous area industry for over 25 years. As part of our commitment to our hazardous area customers, we maintain a dedicated external sales force and an internal sales and service team to support all of our customers needs.

Offering both ATEX, IECEx and now UKEx products as well as NEC and CEC equipment from stock, we are confident our expertise and technical support cannot be matched. In addition, our long-established relationships with many of the world’s leading suppliers of hazardous area equipment ensure we continue to provide new and innovative products certified to the very latest standards.

Still privately owned, Scattergood & Johnson Ltd has expanded with branches located in Gateshead, Glasgow, Manchester, Sheffield and Walsall but we are proud to still retain our head office on Lowfields Road, Leeds.

In order to maintain the high standards expected from such demanding environments associated with hazardous area applications such as the offshore oil & gas production, onshore petrochemical and pharmaceutical industries, we hold a Quality Assurance Registration (QAR) issued by the CSA Group.

By investing in Haas CNC machines, we are able to machine and assemble the complete range of GRP & Stainless Steel solutions from both Hubbell (Hawke) and Eaton (CEAG & Crouse Hinds).

Our assembly profile includes:

• Local Control Stations - GRP or Stainless Steel
• Local Control & Indicator Panels - GRP or Stainless Steel
• Combined Isolator E-Stops
• Distribution Boards
• Junction & Terminal Boxes - GRP or Stainless Steel
• HMI Panels

We started our assembly journey with Hubbell in 2015 when we were appointed as an Approved Box Modifier for Hawke. By developing our programming capabilities and investing in dedicated CNC machines we have been able to take on the complete range of GRP enclosures offered by Hawke including the PL644 at 400mm square.

We currently have over 20 Exe certified pre-configured GRP junction boxes in stock for immediate delivery, where custom built assemblies are required, then we aim to offer a prompt delivery service.

For stainless steel applications we can assemble both the Hawke EJB & S range of Exe Junction & Terminal boxes

Since establishing our relationship with the Killark brand nearly 10 years ago and with our experience in control station assembly, we recently took on the UK build responsibility or the HKH range of local control stations which includes both GRP and stainless steel options. The HKH product has worldwide approval so we can now offer control station solutions for ATEX/IECEx and NEC/CEC applications.

We have continued to develop our assembly capabilities with the Hawke and Killark brands to establish ourselves as one of the leading Hubbell Assembly Partners.

• HKH GRP Local Control Stations
• HKH Stainless Steel Local Control Stations

In 2000 we launched a range of S&J assembled EX41/GHG41 ATEX control stations for Zone 1 applications, marking the start of our assembly partnership with CEAG. Initially starting with 4 stock lines, over time with have expanded the stock profile, now offering over 20 ATEX & IECEx certified control station configurations for both Zone 1 & 21 applications. Where custom built assemblies are required, we aim to offer a prompt delivery service.

To develop our build capabilities further and support our growing Ex customer base, we were appointed as approved assemblers for the Crouse Hinds NTB and STB ranges of Stainless Steel Junction & Terminal boxes.

Twenty years later we continue to offer the Crouse Hinds range and have recently extended the profile to include the XLH enclosure and now stock a range of pre-configured Instrument terminal boxes for use with BS5308 cable.

For GRP junction box applications we can offer the CEAG GBX range with over 11 pre-configured versions available from stock.

Since obtaining our Quality Assurance Registration (QAR) in 2010 we have continued to develop our assembly capabilities with the CEAG and Crouse Hinds brands to offer a comprehensive range of certified assemblies and to establish ourselves as one of the leading Eaton Certified Assembly Partners.

• NTB Stainless Steel Terminal Boxes
• STB Stainless Steel Junction Boxes
• STB Stainless Steel Control Stations
• XLH Stainless Steel Instrument Terminal Boxes

From fuel tanks in automobiles to grain silos in food production factories, level measurement is used to determine how much liquid or bulk solid there is in a particular container. Without level measurement, it would be impossible to accurately detect how much of a particular product there is available, meaning health and safety, quality and costs would be negatively impacted without this precise information. Depending on the application, different types of level monitoring is required to produce measurement data for digital (wireless) or local indication.

Level measurement instruments are typically divided into two categories, continuous and point measurement. Point level measurement can only indicate whether something is high or low when the material reaches a specific point in the container, whilst continuous level measurement – as the name implies – constantly measures the level of the product, giving a much more accurate result without being invasive.

There are a few commonly used types of level measuring instruments, such as, ultrasonic, radar, hydrostatic, float sensors. Ultrasonic sensors function by emitting sound waves whilst radar sensors emit microwaves, the waves are then reflected back at the sensor and time interval of the process is calculated determining the level of the material. Both types are fairly similar in their function but as technology advances, radar sensors come out on top.

VEGA have developed a cutting-edge radar microchip specifically optimised for level measurement requirements. The miniature design allows it to be used in highly compact sensors, which are substantially more cost effective than their larger counterparts. With this new technology in hand, they have created the VEGAPULS Radar Non-Contact Level Sensor.

Radar sensors are highly effective in a multitude of scenarios, they are not limited to just liquids and can also measure bulk solids with great accuracy. Compared to ultrasonic sensors, radar sensors are able to measure accurately without being affected by environmental influences, such as in dusty or steamy applications. This makes them highly effective for a wide range of applications where these conditions may be present, whilst ultrasonic sensors are highly vulnerable to these conditions which cause the sound running times to change.

If flooding of the sensor occurs during certain processes, radar sensors are still able to record accurate measurements up to the antenna. Ultrasonic sensors can also be equipped with a mechanical flooding sleeve, however these components can become contaminated and impair the reliability of the measurement, causing the dead zone to increase. With radar sensor’s optimised signal processing, interference caused by build up on the antenna system can be suppressed, allowing for reliable accuracy and thus does not need cleaning.

VEGAPULS employs 80 GHz technology for precise alignment to the medium that is being measured meaning there are no interference signals with installations such as pipes or pumps in narrow shafts or with deposits in walls.

VEGAPULS can be used in a wide variety of applications such as:

• Water Treatment (Pump stations, Rake control, Stormwater overflow chambers, Open channels, Sand filters, Drinking water reservoirs)
• Food Production (Small silos for baking ingredients, Storage tanks for alcohol, Filling machine for chocolate)
• Bulk solids monitoring (Building materials, Mixing towers, Lime silos)

Features & Benefits:

• Bluetooth adjustment via VEGA Tools app on smartphone or tablet
• HART enabled options for adjustment via a signal cable
• Integrated display option for on-site adjustment

For further information on how VEGAPULS radar sensors can be suitable for your requirements, contact your local branch today and our team will be happy to assist you.

Appropriate management of Machine Safety is a legal requirement covering all machinery that is built or used in industry. Without adequate risk assessments by certified engineers, you may be running the risk of prosecution.

Few engineers would be prepared to state that they are fully familiar with all aspects of the regulations, standards and risk management technologies relating to machinery safety.

This four day course from Pilz Automation Technology presents all of this material in the form of a single training package suitable for electrical and mechanical engineers and engineering managers.

In addition to classroom sessions there are also practical exercises and examinations, as well as a Machine Safety Certificate for those that pass.

PILZ, a leading manufacturer of machine safety equipment, has developed this course to ensure your engineers are trained to the correct standard.

This training course is approved by the following certification bodies:

• City & Guilds - Assured Global Benchmark
• CPD (Continuous Personal Development) - Equivalent to 28 hours of CPD

Designed for professionals seeking real-world skills and rapid certification, program combines expert instruction with hands-on learning to deliver immediate value to your business. Key benefits include:

• Comprehensive knowledge covering the complete safety lifecycle of a machine or plant
• Enhanced technological competence when preparing safety solutions
• Improved safety outcomes for your business
• Highly practical approach
• Certification in just 4 days

The following course dates are available to book:

• City & Guilds Assured - 4 Day Machine Safety Course - 1T000164.
Date: 29th June - 2nd July 2026 (4 places remaining)
Cost: £1,625 per delegate (+VAT).
Location: Held in our state of the art HQ training facility: Lowfields Road, Leeds, LS12 6ET.

• City & Guilds Assured - 4 Day Machine Safety Course - 1T000164.
Date: 17 Nov 2025 - 20 Nov 2025.
Cost: £1,625 per delegate (+VAT).
Location: Held in our state of the art HQ training facility - Lowfields Road, Leeds, LS12 6ET.

If you would like to book onto a course, or simply want to know more - then please contact us today:
    • via your local branch or local Scatts contact,
    • by calling 0113 243 0203
    • via [email protected]

Engineered for hygiene-sensitive industries, this series is built to endure frequent high-pressure, high-temperature washdowns while preventing contaminant build-up. Ideal for food, beverage, and pharmaceutical environments.

• Stainless steel construction with polished, angled surfaces to prevent build-up
• IP69-rated for high-pressure, high-temperature washdowns
• Designed for optimal sanitary compliance
• Integrated with JMobile software and the X Platform
• Available sizes: 7”, 10”, 15”

The flagship Human Machine Interface (HMI) from the EXOR range. The ultimate all-in-one industrial automation solution. Extremely high performance. Cutting edge design with total connectivity.

• For factory, marine & building automation in hazardous areas
• 64-bit quad-core CPU with high-res capacitive touchscreens
• Built-in PLC functionality (CODESYS V3)
• Supports OPC UA, MQTT, CORVINA remote access
• Certified: IECEx, ATEX, UL
• Model Variants: eX700 Series, eX700M Series, eX700M Web Series

The ideal choice for the most demanding IIoT edge applications in factory, marine and building automation where a powerful and performing HMI is needed for installation as close as possible to the human operator.

• Cabinet-free, ultra-rugged IP67 design with PoE single-cable installation
• Key features include: multitouch displays, motion/environment sensors, Wi-Fi, NFC
• Supports remote access via CORVINA and CODESYS runtime
• Options for HTML5 or Chromium browsers
• Model Variants: JSmart700 Series, JSmart700M Series, JSmart700M Web Series

The MicroEdge Series features a collection of modular, compact, and scalable industrial controllers and IoT gateways purpose-built to connect operational technology (OT) with information technology (IT) by securely gathering data from industrial devices and enabling direct cloud connectivity, including seamless integration with the Corvina cloud platform. This series provides a versatile, modular hardware foundation, and is available in two configurations— MicroEdge Basic and MicroEdge Plus—and the flexibility to add up to three plug-in modules, allowing each system to be tailored and scaled according to specific industrial requirements.

• Compact edge controller & IoT gateway
• Processes data close to the source for low latency
• Modular design (Basic or Plus head modules for scalability)
• Bridges OT and IT with multi-protocol support
• Ideal for data-driven IoT applications

The first step into the implementation of IIoT and Industry 4.0 compatibility. Communicates between devices from Edge to Cloud.

• Rugged IIoT gateways/controllers for central hub functions
• Incudes HTML5 web HMI and CODESYS V3 PLC runtime
• Secure connectivity via CORVINA Cloud
• Wide industrial protocol support including legacy systems
• Expandable with plug-in modules for scalable Industry 4.0 solutions

This range comprises of elegant, budget-friendly Human-Machine Interface (HMI) products designed for industrial and harsh environments, featuring robust plastic housings, high IP protection ratings, and compatibility with JMobile software for intuitive visualisation and data acquisition. These HMIs offer a blend of essential features like data logging, alarm handling, and multi-language support, along with certifications for hazardous locations (like ATEX and DNV-GL) and compatibility with the cloud-based CORVINA platform for advanced IoT capabilities.

• Cost-effective HMIs for factory/building automation
• Plastic IP66 front, resistive touchscreen
• Runs on Linux RT OS + JMobile
• Supports OPC UA, Chromium browser
• Certified for ATEX Zone 2
• Focus: affordability + reliable performance

Introducing the Sysmac Platform – OMRON’s Integrated Automation, designed to help you build smarter, more competitive systems.

One controller that orchestrates your entire system – from control, motion, safety, vision, sensing, robotics, and visualisation to communications.
One software built on open standards, that gives you the freedom to create smarter, more connected systems. And the best part? It is incredibly easy to use.
One network that brings together safety, diagnostics, and control, ensuring efficient performance and reliable integration.

Total control. Fully integrated. Ready to innovate.

• Integrated control: It unifies the control of multiple system functions, including motion, robotics, safety, and vision, into a single platform and controller
• Simplified development: A single, integrated development environment (Sysmac Studio) streamlines the design, programming, and simulation of automation projects, as explained by Omron Europe
• Advanced performance: The platform uses EtherCAT for high-speed, synchronous control of all connected devices, leading to improved machine performance and higher quality products
• Flexibility and efficiency: It allows for flexible production, quicker adaptation to changes, and optimized productivity through features like Function Blocks and 3D simulation
• Fully compliant with open standard IEC 61131-3
• Data and Industry 4.0 readiness: Sysmac enables the collection of time-series data for IIoT applications and integrates with IT layers, making it suitable for future factories incorporating AI, machine learning, and predictive maintenance
• Reduced costs: Simplifies solution architecture, reduces programming time, and streamlines modification and commissioning processes, which all contribute to lower costs

To find out more about how the Sysmac Automation System can maximise your automation performance, don't hesitate to get in contact with our team of experts at [email protected] or contact your local branch.

Key Features:

• Global Hazardous Area Certifications - Certified to ATEX, IECEx, INMETRO and more, suitable for Zone 1, Zone 2, Zone 21 and Zone 22 applications
• Patented Integrated Tightening Guide - Offers a permanent visual indication of correct tightening, preventing installation errors and ensuring long-term safety
• Reversible Armour Clamp (RAC) - Accommodates all types of cable armour or braid by simply reversing the clamping ring — improving field flexibility and simplifying inventory
• Inspectable Deluge Seal (DTS01 Certified) - Provides IP66, IP67, IP68 and even IP69 protection. Designed for easy inspection to prevent moisture ingress and corrosion of cable armour
• Unique Rear Sealing System - Ensures superior sealing over a wide cable range without the need for special seals, making product selection faster and easier
• Cold Flow Compatible - A diaphragm sealing system protects cables prone to “cold flow”, ensuring reliable performance with modern cable types
• Material Options - Available in brass, nickel-plated brass, and 316L stainless steel for enhanced corrosion resistance in various environments
• Barrier Gland Solutions - Options include liquid injectable resin and quick-setting putty, with transparent chambers and a unique instant barrier solution that seals the individual conductors for easy visual inspection of flameproof seals

• Maximum Safety - Meets and exceeds international standards, reducing risk in potentially explosive environments
• Exceptional Durability - Built to withstand the world’s toughest industrial conditions while maintaining long-term system integrity
• Faster, Error-Free Installation - Features such as the tightening guide and RAC system significantly reduce installation time and improve accuracy
• Simplified Inventory Management - Universal design features allow one gland to cover multiple cable types
• Lower Maintenance Costs - Inspectable seals and rugged construction minimise downtime and reduce long-term operational costs
• Wide Industry Applications - Ideal for oil & gas, petrochemical, mining, energy, manufacturing, and general industrial use

Key Features:

• Comprehensive Hazardous Area Certification - Certified to ATEX, IECEx, NEC and more. Suitable for Zone 1, 2, 21, 22 explosive atmospheres and AExd Class 1 zone 1 applications
• High-Strength Construction - Manufactured from nickel-plated brass, and marine-grade 316 stainless steel to withstand extreme temperatures, corrosion, and mechanical stress
• Superior Ingress Protection - Rated up to IP66 & IP67, including DTS01-certified deluge protection for offshore and marine environments
• Mechanical Keying System - Prevents cross-mating of circuits by ensuring correct connector alignment through a machined key/keyway design
• Installation Enhancements - A front loaded assembly design to ensure that installation can maintain the correct method of Ex protection
• High-Reliability Electrical Contacts - Multi-pin connectors utilise low-resistance, high-performance contact technology for long-term stability
• Rapid Mating System - A 4-start ACME thread design enables quick, smooth connection in fewer than two turns, saving installation time

To find out more about how Hawke's Cable glands and connector ranges can provide cutting edge solutions for your hazardous area requirements, don't hesitate to get in contact with our team at [email protected]

The Pilz CMSE® (Certified Machinery Safety Expert) course, delivered in collaboration with TÜV NORD, is a globally recognised four-day training programme designed to provide comprehensive expertise in machinery safety.

The course covers key regulatory requirements, risk assessment in accordance with ISO 12100, functional safety standards such as ISO 13849 and IEC 62061, as well as safety components and control systems across the entire machinery lifecycle.

Combining classroom-based learning with practical exercises and examinations, the programme concludes with an internationally valid TÜV NORD certification.

CMSE® certification equips professionals with the knowledge and competence to navigate complex safety regulations, conduct thorough risk assessments, and implement effective safety solutions, ensuring both personnel protection and legal compliance in industrial environments.

Recertification every four years ensures continued alignment with current standards and best practices.

PILZ, a leading manufacturer of machine safety equipment, has developed this course to ensure personnel gain expert, internationally recognised knowledge in machinery safety, enabling companies to meet complex demands from automation and legislation, prevent accidents, and demonstrate competence through independent certification by TÜV NORD.

This course provides a comprehensive, 360-degree approach covering the entire machinery lifecycle, from design to operation, ensuring compliance and protecting workers.

Accredited by leading certification bodies, including:

• TÜV NORD - Internationally Recognised Certification Body
• CPD (Continuous Personal Development) - Equivalent to 27 hours of CPD

Topics include:

• Safety Legislation
• Machinery Standards and Regulations
• Risk Assessment
• Occupational Health and Safety
• Safety Systems and Electrical Safety
• Functional Safety: Safety Control, Pneumatic and Hydraulic Systems

This course offers significant benefits for both employees and companies.

Benefits include:

For Individuals/Employees

• Gain international recognition as a machinery safety expert.
• Obtain a holistic understanding of the machine lifecycle, from legislation and risk assessment to functional safety.
• Stay current with evolving safety trends through ongoing recertification options.
• Enhanced earning potential - CMSE - Certified professionals can command higher salaries.

For Organisations/Employers

• Equip staff with the knowledge to identify and mitigate machinery-related hazards, reducing the risk of accidents and breakdowns.
• Ensure all machinery complies with relevant legislation and international safety standards.
• Foster a workplace where safety is a priority by having technically qualified staff.
• Reduce downtime and costs associated with accidents and non-compliance.

The following course dates are available to book:

CMSE® – Certified 4 Day Machinery Safety Expert Course - 1T000047.
Date: 14th - 17th Sept 2026. (Fully Booked)
Cost: £1,950 per delegate (+VAT).
Location: Held in our state of the art HQ training facility - Lowfields Road, Leeds, LS12 6ET.

Not ready for the expert course? No problem. Why not try one of the advanced courses below:

City & Guilds Assured - 4 Day Machine Safety Course - 1T000164.
Date: 29th Jun - 2nd Jul 2026.
Cost: £1,625 per delegate (+VAT).
Location: Held in our state of the art HQ training facility - Lowfields Road, Leeds, LS12 6ET.

City & Guilds Assured - 4 Day Machine Safety Course - 1T000164.
Date: 30th Nov - 3rd Dec 2026.
Cost: £1,625 per delegate (+VAT).
Location: Held in our state of the art HQ training facility - Lowfields Road, Leeds, LS12 6ET.

If you would like to book onto a course, or simply want to know more - then please contact us today:

• via your local branch or local Scatts contact,
• by calling 0113 243 0203
• via [email protected]

Product Range Overview

The BF and BFS (safety) Series contactors are compact, high performance switching devices designed for the control of electric motors and power circuits in industrial and commercial applications. Built for reliability and long operational life, this range of contactors deliver consistent performance in demanding environments whilst optimising panel space.

The BF Series contactors have been designed as a versatile and space efficient solution for standard motor control and power switching applications. Engineered with compact dimensions and optimised terminal layouts, the BF Series range enables panel builders and OEMs to maximise enclosure space while maintaining straightforward installation and wiring. This range is well suited to conventional control panels where reliable switching performance, long mechanical life, and consistent electrical durability are required. With a wide selection of coil voltages (AC and DC), mounting options, and compatible accessories - including auxiliary contact blocks and thermal overload relays - the BF Series range provides flexibility across multiple industrial and commercial applications. Their robust construction ensures dependable operation in motor starting (AC-3 duty), HVAC systems, pumps, compressors, conveyors, and general machinery.

The BF Series is categorised by its power handling and number of poles to suit different industrial applications:

3-Pole Contactors: This is the standard range for motor control (AC-3), covering 9A to 400A and with coil voltage to suit AC, DC, AC/DC, and DC Low Consumption.

Compliance

• Meets IEC/EN 60947-4-1 standards for low voltage switchgear.
• CE marked for European safety and performance.
• International certifications including UL listed (cULus), and CSA approved making them suitable for use in global industrial applications.

 

The BFS Series has been designed to comply with the most stringent international safety standards, these contactors ensure functional safety and reliable operation in machinery and automation systems where operator and equipment protection are paramount. The BFS Series has been developed to meet the requirements of:

• ISO 13849-1 – Safety of machinery: Safety-related parts of control systems.
• IEC/EN 62061 – Safety of machinery: Functional safety of safety-related control systems.

These standards define the highest benchmarks for control system reliability in safety-related applications — and the BFS Series Contactors have been meticulously engineered to exceed them.

The BFS Series range includes three-pole contactors designed for use with rated motor currents from 9A to 38A (AC-3, 400V).

Available coil voltage options include:

• 24V/DC
• 24V/AC
• 110V/AC
• 230V/AC

Depending on the model:

• Sizes up to 25A are supplied with 2NO + 3NC Auxiliary Contacts.
• Sizes above 25A include 2NO + 2NC Auxiliary Contacts.

This flexibility allows this range to integrate seamlessly into a wide variety of industrial safety and automation systems.

The BFS Series introduces a series of improvements over traditional contactors, further enhancing safety and ease of use:

• Tamper-proof auxiliary contact block - The auxiliary contact block is permanently attached to the contactor to prevent unauthorized removal or modification.
• Prevention of manual operation - Protective guards prevent accidental or tool-assisted manual actuation, reducing the risk of misuse during maintenance or testing.
• High visibility design - The auxiliary contact block is finished with a distinctive yellow cover, making it easy to identify components that are part of the safety circuit.
• Clear operational status - A transparent front window allows operators to visually confirm the contactor’s status at a glance, improving diagnostics and maintenance safety.

• Certified safety compliance (BFS Series) with leading international standards.
• Reliable performance in demanding industrial environments.
• Engineered for integration into machine safety circuits and control panels.
• Built for durability, precision, and long service life.
• Designed to prevent human error and ensure consistent safety integrity.

Overview

The Pilz PITreader is a modern, secure access control solution designed to protect your machinery, operators, and production processes. Using advanced Radio Frequency Identification (RFID) technology, it ensures that only authorised personnel can operate or access specific machine functions - helping you improve safety, efficiency, and compliance.

As industrial automation becomes more complex, managing machine access is critical. The PITreader integrates seamlessly into your safety system, giving you full control over who can do what - while preventing unauthorised use and costly human errors.

How It Works

The PITreader uses Radio Frequency Identification (RFID) keys, cards, or tags to authenticate users. Access is only granted when a valid credential is presented. The system ensures machines remain in a safe state until the operator completes a secure log-out process - reducing the risk of accidental restarts.

• Radio Frequency Identification (RFID) Technology: Uses Radio-Frequency Identification (RFID) transponder keys, cards, or stickers for user authentication and permission storage.
• Company-Specific Coding: Transponder data areas can be company-specifically coded and locked, offering a high level of manipulation protection.
• Flexible Deployment: Can be used as a standalone device for simple enable/disable tasks or integrated with Pilz small controllers (PNOZmulti 2) or automation systems (PSS 4000) for complex permission matrices.
• Safe Operating Mode Selection: In conjunction with a safe evaluation module (e.g., PITmode Fusion, PITmode flex), it enables functionally safe switching of up to five operating modes (up to PL d), allowing for safe entry into hazardous areas or reduced speed operations.
• Integrated User Management Software: The PIT Transponder Manager (PTM) and User Authentication Service (UAS) software tools provide a graphical interface for managing user data, permissions, and block lists across multiple PITreader units.
• Connectivity: The PITreader S version supports the OPC UA standard, expanding connection options to third-party systems and increasing the security of communication.
• User Information: Features a multi-coloured LED ring to provide clear visual feedback on the system status and user permissions.
• Compact Design: The reader unit has a slim design (22.5 mm standard diameter) for easy installation.

• Factory Automation & Production Lines: Used to ensure only trained staff can operate, parameterise, or service machinery, particularly in automotive and packaging industries.
• Robotics: Managing access to robot cells during maintenance, troubleshooting, or setup, often in conjunction with "key-in-pockets" solutions.
• Machine Tools: Controlling access to CNC or conventional machine tool interfaces to prevent unsafe changes in operation.
• Safe Gate Guarding: Used within the PITgatebox pushbutton unit to manage authentication and access to dangerous zones.
• Retrofitting and Upgrading: Used to modernise older machinery by replacing mechanical key switches with secure, electronic Remote Frequency Identification (RFID) transponder keys.
• Process Engineering: Controlling user permissions to adjust parameters on process equipment, such as in chemical or food beverage production.
• USB Port Access Control: Activating USB ports on machines only for authorised personnel.

Why Choose Pilz PITreader?

The PITreader delivers a safe, reliable, and future-proof access control system for modern industrial environments. Whether you need basic machine access control or a fully integrated safety solution, it provides the flexibility and security your operation demands.

Pneumatic systems are essential in modern industrial environments, providing efficient, reliable, and versatile solutions for powering a wide range of machinery and tools. From production lines in the food and beverage and pharmaceutical industries to high-speed, precision applications in robotics and automated systems, pneumatics offer clean and cost effective energy transmission using compressed air instead of hydraulic fluids.

Our pneumatic range includes cylinders, valves, valve islands, air preparation units, tubing, fittings, and a full suite of accessories - everything needed to build, maintain, and optimise pneumatic systems.

At Scattergood & Johnson Ltd, we supply high-quality pneumatic products from trusted manufacturers, ensuring perfomance, reliability, and safety across a wide variety of industrial applications.

• Vast range of products available from stock
• Free technical support
• Local branches wide technical expertise
• On-the-road sales engineers
• Only quality industrial products